TPS(Toyota Production System)

The TPS is the production system developed by Toyota Motor Co. to assure high quality, high productivity and reduced lead time. Having TPS as its foundations, we have built the Hirayama System, an structured and effective consulting way to implement continuous improvement in your corporation.

The basic philosophy of Toyota Production System(TPS)

Japanese products have a high quality reputation. TPS is the production system that assure this high quality with high technology in Japanese products, in costs affordable to maximize the results.

TPS Core ideas

Among Remove the unnecessary (waste) , while aiming high quality, high productivity and shorten lead time , and other TPS aspects, the most important ideas are the following
7 Wastes Elimination  Eliminate the MUDA (waste): Overproduction, Waiting, Transportation, Processing, Inventory, Motion and Making Defective products
Just-in-Time

+ Hirayama Know-how

Our GOAL
Toyota Training Center
Toyota Training Center
TPS Dojo Seminar
TPS Dojo Seminar

HIRAYAMA Consulting TPS Mansion of Prosperity

HIRAYAMA Consulting  TPS Mansion of Prosperity

TPS DOJO (Hirayama Training Center)

Our company build a TPS Practice Training Center to offer a way to connect our clients from all world to the Japanese Monozukuri Techniques. We have trained more than 2,000 professionals from more than 30 countries. After completing out training, you will be a Monozukuri and Kaizen Expert!

The aim of TPS DOJO

1 Improve yourself as a manager or director acquiring the knowledge that can teach improvement to your subordinates.
2 Acquire the basic knowledge of TPS
3 Develop observation Skills, knowing how to find out a waste(MUDA), irregular(MURA) and overburden(MURI) in the shop floor (GENBA) and to think about improvement
4 Experience TPS principles in a model line studio, analyzing your work and achieving ability to do improvement.

Management course with experienced trainers

"TPS practice dojo" trainers are a experienced team, who have supported for many years the manufacturing site of Toyota Motor Corporation. In a severe, clear and careful way, they lead you on acquiring the base of Japan proud Manufacturing. We nurture the next generation of professional managers.

Some of our Trainers

Mr. M. Susumu (Toyota Motor experience: 41 years)
Toyota certified trainer
Mr. M. Fujii (Toyota Motor experience: 41 years)
Toyota certified trainer
Mr. T. Ishigaki (Toyota Motor experience: 41 years)
TJI Certified

Training scene of Manager Director course

Training scene

What is TPS?

Training scene

How to improvement with Standardized
Work Form and its combination form

Training scene

Confirming the effect by improvement plan

Training scene

Timekeeping in training

Training scene

Presenting the effect by improvement plan

Training scene

Prepare S.W.F and SW.C.F for improvement

Training scene

Evaluation and guidance for the presentation

TPS Dojo Training Contents

1.A basic knowledge of TPS
(lecture)
What is TPS?
Importance of the reduction cost
TPS`s fundamental way of thinking
TPS`s fundamental way of thinking
A process of improvement
Standardized work
Activity of QC circle
2.Standardized work and enforcement of Improvement
(practice)

Practice of timekeeping
Prepare the standardized work form and its combination form
A ship management based on the standardized work form

3.Prepare the plan of improvement and Enforcement
(practice)
Acknowledge of waste, irregular and overburden
Prepare the plan of improvement
Review the standardized work form and its combination form
The summary of effect by improvement
Presenting the improvement effect and the evaluation and guidance for the presentation
  • *Tailor-made training is available, contact us for more information.

Contact Us

  • TEL +81(0)3-5783-3571 (weekdays 9:15~17:15)
  • FAX +81-(0)3-5783-3572 (24 hours)
Email us (Inquiry form)
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