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2020/03/20【Improvement examples】 It's time to improve factory when sales decrease

It is a chance to improve the profit structure of the factory when sales decline and production decreases. Even if you don't feel the need for improvement when sales and production are in good condition, employees feel the need and motivated for improvement when there is a decrease in sales or production due to external factors such as the economic downturn or trends, so you should not miss this chance.

For the structure to make a profit, repeating analysis and improvement is essential.

We introduce the improvement examples of two companies, which were in urgent need of improvement due to a large reduction in production.


【Make a deficit factory overseas profitable】
http://www.genbakaizen.com/results/details1326.html
Japanese company's factory of plastic parts in overseas

Before improvement The quality was always the "Worst 5" among suppliers.
After improvement The quality has been improved and ranked the "Best 3".




【Urgent improvement for a factory where its sales were expected to down by half】
http://www.genbakaizen.com/results/details1335.html
Japanese metal processing factory with about 180 employees 

Before improvement Production with overstock to respond to sudden orders for a short delivery time
After improvement ・Productivity: 40%UP
・Cost reduction: 30 million yen / year
・5S patrol: found 300 cases → improved 250 cases

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